SP2016 keynote: Etienne Wurtz, CEA INES
The key role of Large Research Infrastructures for innovation: Illustration with European projects using CEA INES facilities
PAREX.IT : a French project to develop a coating with aerogel
National financing through the Inter-ministerial Single Fund (FUI)
The project was financed by the 10th Call for Projects from the FUI and has joint backing from the Tenerrdis, Capenergies and Axelera competitivity clusters. Through this project, ENERSENS and its partners have developed an outdoor thermal insulation coating applicable using standard machines that is breathable, fire-resistant and provides better insulation than the best expanded polystyrenes. This solution is simple for facade specialists to implement and avoids complexity and defects connected to cutting or dowelling the insulation. The coating adapts to the building’s contour and its thickness can be adapted to the need. The coating is aimed at three markets:
The renovation of old buildings, in particular in the absence of crawl spaces or when the walls have damp-proof courses;New single-wall brick constructions, for which it provides external mineral insulating cladding that is breathable and outside the thermal bridges. No insulation indoors is then needed;New or recent constructions insulated on the inside and made of concrete or brick, for which it provides significantly more insulation.
- Private companies: ParexGroup, ENERSENS, Wienerberger;Research institutes: CEA, CSTB (Scientific and Technical Centre for Construction), ARMINES, LOCIE (laboratory specialised in the mechanics of materials, in Chambéry).
HOMESKIN : an European project to develop aerogel panels for internal thermal insulation or external thermal insulation [www.homeskin.net]
European financing through the Horizon 2020 programme
HOMESKIN : The Advanced Aerogel-Based Composite (AABC) materials are a unique new class of materials. The HOMESKIN project aims at developing a new silica Advanced Aerogel-Based Composite material possessing the lowest thermal conductivity of all insulation materials found in the market.
Homeskin is one of the very first projects from the new European Union Research & Innovation programmes. It was selected to be one of the Horizon 2020 program of EeB-01-2014: Materials for building envelope.
The Homeskin project implemented by ENERSENS and its partners has an overall budget of €6.3 million and financing from Horizon 2020, the research and programme of the European Union, under the terms of financing agreement n° 636709, to an amount of €4.5 million. Its goal is to develop insulation systems for outdoor and indoor facades, walls and roofing, while enabling the optimisation of manufacturing techniques for this type of material. In addition, Homeskin provides valuable contributions to standards and regulations for very high performance insulation materials.
Homeskin is contributing to the market launch of revolutionary technology that offers the following benefits:
a reduction of at least 30% of grey energy (used for manufacturing) and CO2 emissions from the components;an improvement by at least 20% of insulation properties;a reduction of at least 15% in total costs compared to equivalent existing solutions;a reduction of at least 5% of the energy consumed throughout a building’s life cycle.
The proposed solution will bring to the market new insulation technologies that do not only possess very high thermal insulation performance but also are thinner, lighter, non flammable, and with lower CO2 and VOC emissions. The new material developed can be applied to new buildings as well as for old buildings retrofit applications.
Among our objectives in this project are to develop more sustainable construction with lower embodied energy, and develop healthy, fire resistant and moisture controlled insulating layers, as well as eco-innovative binders and adhesives, to enhance the durability and reduce maintenance costs, and to demonstrate the energy and health efficiency of building envelopes based on such new materials. The HOMESKIN project shall bring key contributions to the very high performance insulation standards and policies.
Different tasks will be carried out by the partners involved. One part of the work is dedicated to the material development. This material will become the basis for the development of the insulation systems. Coatings and interface materials will be developed according to the AABC integration in the insulation systems solutions (for inside, outside, singular points and thermal bridges insulation applications). These advanced insulating systems will be assessed to validate their acoustical, thermal, hygrothermal, fire safety, and VOC emissions properties. A life cycle analysis will also be performed. The performances of these solutions will then be tested on buildings under real weather conditions, from Passys cells to houses in different European regions and finally to a public authority infrastructure.
High performance insulation developed in the HOMESKIN project will have the following advantages:
Reduction in thickness of insulation
3 times higher efficient than standard insulation products
Breathable product inducing excellent indoor air quality
Suitable for old and new buildings
External and internal applications
Eco-friendly products and systemsImproved durability and sustainability
Easy to transport to site and set-up
Private companies: ENERSENS, Trocellen (Italy), ParexGroup (Spain), Flag (Italy), Sorane (Switzerland), Kurt Salmon (Luxembourg);Public research institutes: Universität Stuttgart, CEA (Atomic Energy and Alternative Energy Commission), ARMINES (Association for the Research and development of industrial methods and processes), ITeC (Institute of Construction Technology – Spain)
HOMESKIN partner: ENERSENS (PCAS GROUP), France
ENERSENS develops high-performance insulating materials in the aerogel family. Designed and produced in the same site, the aerogels are marketed throughout Europe, either through direct sales to companies or through a network of distributors. ENERSENS’s goal is to become the European leader in high-performance insulation, thanks to an innovative industrial process that reduces production costs.
As part of the ‘New Industrial France’ plan, ENERSENS has a considerable amount of intellectual property at its disposal, and can draw on the expertise of the world’s top specialists in the aerogel domain. With the objective of improving the company and serving the market better, ENERSENS has partnered with specialists in materials and insulation in order to market products and solutions that are adapted to the different applications.
The R&D centre located in the Bourgoin-Jallieu plant is in constant communication with our research and industrialisation service partners. This enables us to accelerate the process of innovation, as well as to design proprietary manufacturing technology with a higher yield and lower energy consumption. Thus the ongoing improvement to the production system enables ENERSENS to aim for environmental excellence in our processes and throughout our products’ lifecycle.
HOMESKIN partner: UNIVERSITÄT STUTTGART (USTUTT), Germany
University of Stuttgart is a research university with a focus on Engineering and the Natural Sciences. 24,000 students are enrolled at 10 faculties. An international range of study programs are conducted including 7 Master‟s courses taught in English. The interdisciplinary profile combines key competences in the fields of Engineering, Natural Sciences, Humanities, Economics, and Social Sciences. University of Stuttgart has a close cooperation with a large number of non-university research institutions and a broad range of regional, national and international cooperation agreements.
MPA: The Materials testing institute University of Stuttgart (MPA, www.mpa.unistuttgart.de) is a central institute of the University of Stuttgart with about 400 co-workers. The institute is a notified body according to the construction product regulation (CPR). The three divisions “Protection of buildings and plants”, “Non-destructive Testing” and “Mineral materials and fire safety” are involved in the project.
HOMESKIN partner: INSTITUT DE TECNOLOGIA DE LA CONSTRUCCION DE CATALUNYA (ITeC), Spain
The Catalonia Institute of Construction Technology – ITeC, founded in 1978, is an independent private non-profit-making organisation working in the field of operations intended to further construction progress. ITeC operates a document control system following the rules defined in the procedures and written mechanisms of its ISO 9001 certified Quality System.
The staff of TAB-Technical Assessment Body in ITeC consists of Industrial Engineers and Architects, thus offering wide viewpoints ranging from design, characterisation and product manufacture, to project design and project execution on site. This staff, with an average of 10 years experience in assessment tasks, has been involved in assessment and inspection tasks (manufacturing audit, sampling, site inspection), both in the framework of CE marking activities and National voluntary certification (DAU, ApTO which is a certification scheme for installation companies). ITeC is a notified certification body in the field of ETA products. Staff technical qualifications are held in ITeC files.
HOMESKIN partner: ASSOCIATION POUR LA RECHERCHE ET LE DEVELOPPEMENT DES METHODES ET PROCESSUS INDUSTRIELS – ARMINES (ARMINES), France
ARMINES is a non-profit organization enabling public higher education and research institutions to entrust their contractual research activities to private organizations. ARMINES has a contract based relationship and joint laboratories with the best French engineering schools like École Polytechnique, École Nationale Supérieure de Techniques Avancées, École Navale and École des Ponts et Chaussées, and specifically with the mining engineering schools belonging to the ministry of Industry (Mines Paris Tech, Saint-Étienne, Douai, Alès, Nantes and Albi-Carmaux). The Ecole Nationale Superieure des Mines de Paris (Mines ParisTech) is one of the oldest and the best high education and research engineering schools in France. Mines ParisTech has 14 research centers that are specialised in energy and chemical engineering, materials sciences and management, applied mathematics, earth sciences and the environment and economics and the social sciences. Approximately one fourth of contractual activity is conducted with at least one foreign partner. Mines ParisTech works in collaboration with more than 100 countries. In particular, Mines ParisTech participates to a wide number of European education and research programmes and also keeps very close links with companies both in France and abroad.
HOMESKIN partner: TROCELLEN ITALIA SPA (Trocellen Italia SPA), Italy
During the last 30 years TROCELLEN has worked intensively in the insulation business, developing materials able to increase energy efficiency and comfort to satisfy continuous market requests (new building design but also new EU rules, i.e. CE marking), and we keep working on it.
Trocellen has a broad experience on producing blanket, sheet materials for insulation markets: Due to the continuous challenges, we are now able to produce cross linked polyethylene foams (XLPE) in different thicknesses and density and with different physical and mechanical properties but, more importantly we can tailor the foam to the customers’ request. It is possible by adding other chemicals/materials (e.g. fire retardants, fibers, copolymers, functionalized polymers, etc.) or acting on the raw materials properties.
“Trocellen is the European polyolefin-foam-solution provider. Through continuous innovations and successful partnerships we dedicate ourselves to one goal: protecting and comforting humanity.“ We have 600 employees at eight sites and many cooperating companies (http://trocellen.com/). Sustainability and environment are key concerns, our insulation products have been mapped by LEED certification process, we are part of green building councils in Europe.
HOMESKIN partner: PAREXGROUP MORTEROS SA (PAREX GROUP SPAIN), Spain
Parex Group is part of Materis, a leading global supplier of specialty chemicals for construction markets. ParexGroup is a foremost international dry-mix mortar manufacturer for the building industry which has more than 35 years of experience in the mortars industry.
We have leading positions in Western Europe, North and south Americas, Middle East and Asia Pacific. In Europe, Parex is present in France, Spain, United Kingdom and Belgium. Europe represents around 40% of the sales.
Our cores businesses are façade protection and decoration/ tile setting and flooring materials / technical mortars and waterproofing.In our façade business, external thermal insulation systems are a key market. Parex markets such systems since 1970. Millions of m² have been insulated with our systems, giving us a high technical expertise. Parex Group proposes nowadays a very complete offer of systems under European technical agreement on various insulating material as EPS, rock wool, wood fiber panels…
Parex Group works closely to the final users (craftsmen, architects, engineering consulting, promoters, and distributors). The Parex technical formation center enables to teach them best practice.
HOMESKIN partner: FLAG SPA (FLAG), Italy
Flag S.p.A has been founded 50 years ago with the name Flexon Italiana. In collaboration with the group Montecatini Edison it starts manufacturing synthetic materials for the agricultural sector, specifically waterproofing membranes for polyethylens tunnels, protected cultures and kit for quick waterproofing of water containing areas.
In 1970 the company changes its name into Flag S.p.A and increases its business areas. Thanks to Flag S.p.A synthetic PVC membranes are introduced in Italy for industrial roofing and the first examples of underground waterproofing start to be conveived.The success is immediate and allows the company becoming a undebated market leader. Since then Flag S.p.A. has continued developing and proposing innovative waterproofing solutions that respond to the most demanding technical requests worldwide.
At the end of 2007, FLAG Spa enters the French group Soprema leader in the production of roofing and waterproofing materials, thanks to the collaboration of 4.496 people all over the world and a turnover by 1.497 million Euros in 2012.
The principal objective for Flag S.p.A is to develop solutions in order to increase thermical insulation efficiency of systems based on multi-layer membrane/insulation for roofing applications.
HOMESKIN partner: COMMISSARIAT A L’ENERGIE ATOMIQUE ET AUX ENERGIES ALTERNATIVES (CEA), France
CEA is involved in the project through its Technological Research Division. Part of this division, the CEA LITEN (Laboratory of Innovation for New Energy Technologies and Nanomaterials) is a CEA department located for the most part in Grenoble and Chambéry (on the INES site – French National Institute for Solar Energy). It is one of Europe’s newest and most important research centers in the new energy technology field.
Inside INES, the Building and Thermal Systems Service (BTSS) focuses on Energy Efficiency in Buildings through 3 main research areas:
- Innovative and multi-purpose envelope components (including building integrated photovoltaic and thermal solar, blinds and shutters improvement, air tightness, new insulation products)Development and optimization of building systems (including ventilation, inter-seasonal storage)Active systems controls strategies and indoor environment quality (including thermal comfort, indoor air quality, moisture studies and visual comfort).
HOMESKIN partner: SORANE SA (SORANE SA), Switzerland
SORANE SA is an engineering consulting company specialised in energy saving for buildings and industry, with over 30 years of experience.
Since its foundation in 1977, SORANE SA has developed key competencies in energy consulting for building and systems design, passive and active solar energy applications as well as research and development activities. SORANE has also gained experience in Swiss as well as international research and development projects, in particular for the International Energy Agency (IEA).
Today, Sorane is recognized as one of the leading energy saving engineering companies in Europe specialised in renewable energies, low energy building design, as well as optimisation and energy retrofitting. The measured performance of some of SORANE’s building projects make SORANE one of Europe’s leaders in the field of energy performance in buildings and industry.
Sorane is also the technical implementing agency for the Swiss federal energy programme, Energo, which focuses on public and semi-private buildings with a view of saving 10% to 15% of energy for buildings through optimisation of energy regulations and systems.
One of our major activities is the design of low energy building as well as the renovation of building using efficient thermal insulation (Aerogel) especially when low thickness is required for building retrofitting.
HOMESKIN partner: WAVESTONE (former Kurt Salmon), Luxembourg
WAVESTONE is a leading consulting firm advising private companies and public institutions on strategy, organisation and management consulting.We rely on a force of 2.500 employees, spread across 4 continents, with the capacity to operate in a synchronized manner across all of our locations. Within WAVESTONE, the Innovation Management & Funding (IMF) department is specialized in assisting companies and public institutions with all aspects of public funding granted for complex projects.The team of 45 specialists is spread across Europe and combines local, national and EU coverage of funding programmes. WAVESTONE’s specialists combine several decades of experience in setting-up complex projects, obtaining public funding for them and then managing administrative and collaborative matters in order to ensure smooth operation and reporting. In the field of R&D and innovation, WAVESTONE’s IMF experience has been applied to consortia ranging from 4 to 35 partners, with public funding ranging from 1 to 25 million Euros, granted from leading European and national programmes (FP7, H2020, IMI, ENIAC, LIFE, Eco-innovation, structural funds, etc.).
WALL-IN-ONE: an European project mixing aerogel with plaster to increase surface temperature and decrease radiative walls emission
WALL-IN-ONE: WALL Insulation NOvel Nanomaterials Efficient systems
H2020 Project ID: 723574
Call Topic: EEB-01-2016 – Highly efficient insulation materials with improved properties
Duration: From 2016-10-01 to 2019-09-30, ongoing project
WALL IN ONE will develop a consistent package of new advanced sustainable insulation products and systems. The HONEST (High performance Optimized Nanomaterial Energy efficient SysTem) package is a “modular toolbox system” providing a set of complementary solutions that will address most of the complex challenges raised by thermal renovation as well as new construction. The HONEST package includes: insulating thermal coating-finishing with low emissivity, internal high performance insulating plaster, insulating interior patching filler, external high performance insulating render, and insulation clay bricks. These products/systems will provide top insulation performance as well as improved comfort, indoor air quality, fire safety, durability and sustainability.
These highly efficient products are achieved through the synergy between the different members of the consortium through combining the high performance, sustainable, and advanced nanotechnology of the silica aerogel, with existing, already approved, efficient products. The aerogel materials structure properties and cost will be optimised. The process of the five high efficient mineral insulation systems will be scaled-up to test replicability, processability and reach industrial scale. Then, these five systems will be fully characterised including an LCA assessment, along with certification and standardization activities.
In addition, the project sets a major focus on the “go to market” validation of the five products. Business planning and a field market test will be carried out, along with performance assessments on real buildings, and training and communication tools design, in order to maximize use potentials and foster a wide replication throughout EuropeT
he products from the WALL IN ONE project are key enablers to energy and CO2 emissions savings at European level. They will strengthen the industrial leadership and competitiveness of Europe in the construction sector on a global level.
QUICK-MIX PUTZTECHNIK GMBH & CO. KG, Germany
ENERSENS SAS, France
TOUPRET SA, France
VIMARK SRL, Italy
LEIPFINGER-BADER KG, Germany
UNIVERSITAET STUTTGART, Germany
POLITECNICO DI TORINO, Italy
COMMISSARIAT A L ENERGIE ATOMIQUE ET AUX ENERGIES ALTERNATIVES, France
EFFINART SARL, Switzerland
BUILDING RESEARCH ESTABLISHMENT LTD, United Kingdom
AGITEC AG, Switzerland
AGENZIA TERRITORIALE PER LA CASA DEL PIEMONTE CENTRALE, Italy
WAVESTONE ADVISORS, France